Power Tool Cases

About Power Tool Cases

Power tool cases provide essential protection and organisation for professional-grade tools and equipment during transport and storage. These robust storage solutions range from simple carry cases designed for individual tools to sophisticated modular stacking systems that enable tradespeople to build customised storage configurations. Modern power tool cases are engineered from impact-resistant materials such as ABS plastic, reinforced polypropylene, and heavy-duty canvas, offering protection against jobsite hazards including drops, impacts, dust, and moisture.

The professional storage market has evolved significantly, with leading manufacturers developing proprietary stacking systems that revolutionise site organisation. Systems like DeWalt TSTAK, Bosch L-BOXX, Makita MakPac, and Festool SYSTAINER allow multiple cases to securely connect and stack, creating mobile workshops that can be transported as a single unit. These modular approaches offer exceptional versatility, enabling contractors to configure their storage precisely to project requirements whilst maintaining compatibility across their entire tool collection.

Tooled-Up.com stocks power tool cases ranging from compact individual cases ideal for drills and sanders through to large mobile storage units with telescopic handles and robust wheels for site transportation. Whether you require a simple protective case for occasional DIY work or a comprehensive modular storage system for professional trade applications, the selection encompasses solutions from trusted manufacturers including Festool, DeWalt, Bosch Professional, Makita, and Stanley.

Jargon Buster

• Modular Stacking System: Interconnecting cases that securely clip together vertically and can be carried as a unified stack, allowing customised storage configurations that grow with your tool collection.
• Impact-Resistant ABS: Acrylonitrile Butadiene Styrene – a durable thermoplastic polymer commonly used in professional tool cases, offering excellent resistance to physical impacts whilst remaining relatively lightweight.
• IP Rating: Ingress Protection rating that indicates a case's resistance to dust and water intrusion, with higher numbers denoting better protection (e.g., IP54 offers dust protection and splash resistance).
• Maximum Load Capacity: The total weight that can be safely stacked on top of a case without causing structural damage, typically ranging from 100kg to 250kg for professional systems.
• Customisable Foam Insert: Pre-cut or pick-and-pluck foam lining that can be configured to create precise compartments matching your specific tool shapes, preventing movement during transport.
• Bi-Material Handle: Ergonomic carrying handle combining rigid structural material with soft-grip overmoulding for comfortable transport, particularly important when carrying heavy loaded cases.

Who Uses Power Tool Cases?

Power tool cases are essential equipment across numerous trades and applications:

• Electricians: Protecting drills, multi-tools, and testing equipment whilst moving between residential and commercial installations
• Carpenters and Joiners: Transporting sanders, saws, routers, and hand tools to different site locations and workshop projects
• Plumbers and Heating Engineers: Organising pipe cutters, drills, impact drivers, and specialised plumbing tools for service calls
• General Builders: Maintaining organised tool collections across multiple sites and preventing theft from vehicles and compounds
• Maintenance Engineers: Carrying diagnostic equipment and repair tools between facilities and production areas
• Shopfitters and Installers: Managing extensive tool collections required for fitting projects in retail and commercial environments
• Mobile Service Technicians: Protecting expensive equipment during vehicle transport and customer visits
• DIY Enthusiasts: Keeping home workshop tools organised, protected, and easily accessible for various projects
• Hire Companies: Maintaining rental equipment in presentable, protective cases between customer hires

How to Choose the Right Power Tool Cases

Selecting appropriate power tool storage requires careful consideration of several factors to ensure compatibility and longevity:

Tool Compatibility: Measure your tools accurately and verify internal case dimensions, accounting for battery packs, side handles, and accessories. Many manufacturers offer cases specifically designed for particular tool models, providing perfect-fit protection with pre-formed compartments.

Storage System Type: Decide between standalone cases for individual tools or modular stacking systems if you manage multiple tools. Stackable systems available at Tooled-Up include Bosch L-BOXX, DeWalt TSTAK and Tough System, Festool SYSTAINER, and Makita MakPac, each offering different capacities and interconnection methods.

Material Construction: Professional cases typically use impact-resistant ABS plastic or reinforced polypropylene for durability, whilst budget options may feature fabric construction. Consider the working environment – construction sites demand more robust protection than workshop storage.

Mobility Features: For larger or multiple cases, telescopic handles and robust wheels transform static storage into mobile workshops. Examine wheel quality and handle ergonomics, particularly if regularly transporting heavy loads across uneven surfaces or between vehicle and site.

Security Options: Many professional cases incorporate metal catch points for padlocks, deterring opportunistic theft from vehicles and site compounds. Some premium cases feature integrated combination locks for enhanced security.

Organisational Features: Internal configuration significantly impacts usability. Removable dividers, customisable foam inserts, and separate accessory compartments keep small components organised and prevent tools damaging each other during transport.

Stacking Capacity: If building a modular system, verify the maximum load capacity – professional cases typically support 100-250kg when stacked, enabling substantial storage towers without structural failure.

Popular Accessories

Enhance your power tool storage system with these complementary products:

• Custom Foam Inserts: Pre-cut or pick-and-pluck foam creating bespoke compartments matching specific tool profiles
• Accessory Organisers: Small parts containers, bit holders, and compartment boxes designed to fit within larger cases
• Carry Straps: Additional shoulder straps for cases lacking integrated carrying options
• Divider Systems: Adjustable internal dividers allowing flexible reconfiguration as tool collections evolve
• Padlocks and Security Hasps: Hardened steel padlocks and reinforced hasps for securing cases in vehicles and compounds
• Trolley Systems: Dedicated wheeled platforms designed to transport multiple stacked cases as a single unit
• Replacement Latches and Hinges: Spare parts for maintaining older cases and extending service life
• Weatherproof Seals: Upgraded gaskets improving water and dust resistance for harsh environments
• Labelling Systems: Durable labels and identification systems for quickly locating specific cases within large collections

Frequently Asked Questions

Are power tool cases from different brands compatible with each other?

Generally, no – each manufacturer's stacking system uses proprietary connection mechanisms. DeWalt TSTAK cases only stack with other TSTAK products, Bosch L-BOXX with L-BOXX, and so forth. However, cases of similar external dimensions can be transported together, though they won't securely interconnect. When building a modular storage system, commit to a single manufacturer's ecosystem for maximum compatibility.

What's the difference between empty cases and those sold with tools?

Many power tools are available either as "bare units" (tool only), "body only" (tool in basic packaging), or "in case" (tool with manufacturer's case). Purchasing tools with cases often provides better value and guarantees perfect fitment. Empty cases sold separately at Tooled-Up allow you to organise existing bare tools or create custom storage solutions with foam inserts for multiple items.

Can power tool cases protect against water damage?

Most professional cases offer splash resistance and protect against rain during brief outdoor exposure, but they're not typically waterproof for submersion. Check the IP rating if moisture protection is critical – IP54 provides good dust and splash resistance for typical site conditions. For marine environments or extreme weather, consider cases with reinforced gaskets and pressure-release valves.

How much weight can I safely stack on professional tool cases?

This varies significantly by manufacturer and model. Premium systems like Bosch L-BOXX typically support 250kg stacking load, whilst lighter-duty cases may only safely support 50-100kg. Always check manufacturer specifications and never exceed stated capacities, as overloading can crack case structures or damage latching mechanisms, potentially causing stack collapse.

Will power tool cases fit in standard van racking systems?

Many professional storage systems are designed with standard van dimensions in mind. Bosch L-BOXX cases measure 442mm × 357mm, DeWalt TSTAK approximately 440mm × 330mm, and Festool SYSTAINER 396mm × 296mm – all intended to maximise van space utilisation. However, always measure your specific van racking before purchasing to ensure proper fitment and secure transportation.